El proceso de fabricación de resortes helicoidales:
1. Selección de materiales
Common spring materials include stainless steel, acero carbono, 55CrSí, Inconel, etc., Estos materiales se seleccionan por sus propiedades específicas..
2. Design and Engineering of Coil Springs
Calculate the spring specifications, Usar fórmulas para determinar las dimensiones., capacidades de carga, tasas de primavera, y la constante del resorte.
3. The Winding Process
It Involves shaping metal wire into the desired coil form. This process requires precision and control to ensure the resulting spring meets all requirements, including diameter, pitch, and the total number of coils.
4. Heat Treatment
Heat treatment modifies the coil spring material’s microstructure and improves its mechanical properties. These enhancements include tensile strength, hardness, durability, and fatigue resistance.
5. Surface Treatment and Finishing
Surface treatments improve aesthetic appearance and significantly extend a spring’s lifespan.
6. Quality Assurance and Testing